Spartan - 7734 (Mark VI Mjolnir Armour) - Halo




Using Pepakura designer to help make this, it's first made out of paper then resined and fibreglassed for strenghtening. I ended up using an old file of Pepakura which is why the parts aren't so detailed, however I'm using some "hack 'n' slash" to spruce it up a bit.

This should be done for the Saturday for London Expo 2010, I better book a hotel ^^:

Hobby store resin £11.99 x 5 = £59.95
Halfords resin £5.99 x 15 = £89.95
Halfords Hardener £2.99 x 5 = £14.95
A4 Thick card 15 sheets £3.99 x 4 = £15.96
A4 Thin car 30 sheets £2.99 x 8 = £23.92
Motorcycle visor = £5
Automobile Primmer £5.50 x 5 = £27.50
Automobile British Racing green spraypaint £4.50 x 4 = £18
Automobile Flat black spraypaint $4.50 x 2 = £9
Plastikcote silver spray paint £2.99 x 2 = £5.98
Paint brushes 6 brushes £2 x 10 = £20
Leather gloves = £8
Balaclava = £8
Black Bikers Jersey = £16
Black Thermal rousers = £5.99
Velcro 2 metres = £12
Elastic velcro strap £1 x 4 = £4
Replica Plasma Pistol £60 x 2 = £120
Replica Plasma Rifle £80 x 2 = £160
Underfloor Thermal Padding £20 x 2 = £40


ryaoki posted on 17 June, 2009 - 20:57
lookin goood

Ragepotato posted on 5 November, 2009 - 23:39
Looks awesome so far! I'm doing Veronica Dare from ODST for saturday, hopefully we can get some shots! ^^

zane-destiny posted on 6 November, 2009 - 11:30
Alright awesome, my friends are going as ODST's too this is jsut awesome, I'll see you there definately ;)

animekid3000 posted on 9 March, 2010 - 00:36
awesome i was gonna cosplay as master chief but i wont bother XD

mdyeah posted on 15 April, 2010 - 08:54
Really well done man, many men would have given up by now but not you, you otaku god! :D

zane-destiny posted on 15 April, 2010 - 19:49
....Holy crap its you Matt didnt realise ^^:

Blinx posted on 24 April, 2010 - 19:19

Anggul posted on 18 May, 2010 - 20:30
*Looks at undersuit* Are you mad man?! I thought I was gonna boil in my horribly unbreatheable undersuit, but in that I hope you're installing some fans in that rather beautiful armour! O-o P.S. The costume is looking rather wuvwy.

zane-destiny posted on 18 May, 2010 - 22:15
its fine I think, its pretty airy like, I hope ^^:

zane-destiny posted on 19 May, 2010 - 21:30
lol I'm not giving it away after being used so get yer own!! XD

MasterJh117 posted on 31 May, 2010 - 19:38
Awww, dude, i saw you at Expo. I was the Psycho from Borderlands who got a picture with you and some ODSTs (i was cutting off an ODST's head). Your costume was super freaking awesome. Can i just ask: Where did you get your underarmour from? I'm looking for some for my Recon armor but i'm not too sure where to look (and yours looks perfect so i may have to use that). Cheers and brilliant job on the armour

Solaria posted on 16 November, 2011 - 17:43
Now this is commitment *3* One of the best ive seen

zane-destiny posted on 20 November, 2011 - 20:14
Thanks very much, it means a lot. Its a shame within the first hour of Expo I was glomped by some Naruto cosplayer and many parts ended up cracked. In the end I just left the whole suit at the hotel ^^:. Will redo better than ever sometime :D

To-Do List

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Progress Journal

25th May 2010

Fitting the Suit

Well I've kind of figured out a way to put the suit on and make it all stable, but its like a step-by-step puzzle ^^:. Pieces have to be put on in a specific order and some parts will be fiddly ^^;.

Order of putting on:
COD belt, Thighs, loop suspenders through COD piece, attach suspender clips to rear of thighs. Shins (may use a strip of velcro to link the tighs and shins). Boots, then stick covers on. Shoulders, Chest-piece (need help lol), Gauntlets, handplates and then finally someone needs to put my helmet on for me XDD.

21st April 2010

Change of Plans

Decided not to call this one Master Chief since I'm using a darker shade of Green plus I altered the visor to look different. So he shall be a regular Spartan soldier. Spartan - 7734!

15th April 2010


Letting you guys know I'm on the ball

28th March 2010

Sizing Tutorial

Well I'm not sure if people knew, but there was this guy on Youtube called Abrant3 who did fantastic video tutorials of Halo armour, unfortunately he's removed his videos for some strange reason. However, I have managed to track him down on and found a nifty sizing tutorial of his. This is built for average body sizes and requires you entire height in cm's:

16th January 2010