Costume :Spartan - 7734
Variant :Mark VI Mjolnir Armour
Source :Halo
Progress :Complete
Worn At :London MCM Expo May 2010

Costume Photos

Complete 2

Complete 1

Quick Shot

Under Armour

Wearing Test 2

Wearing Test 1

Temporary Armoury

Gauntlets Semi Complete

Thigh Piece - Semi complete

Shoulder Piece - Semi Complete

Chest - Semi Complete

Helmet Complete


Costume Information

Cost : £665
Time Taken : 20 days worth (inc mishaps ^^;)

Using Pepakura designer to help make this, it's first made out of paper then resined and fibreglassed for strenghtening. I ended up using an old file of Pepakura which is why the parts aren't so detailed, however I'm using some "hack 'n' slash" to spruce it up a bit.

This should be done for the Saturday for London Expo 2010, I better book a hotel ^^:

Hobby store resin £11.99 x 5 = £59.95
Halfords resin £5.99 x 15 = £89.95
Halfords Hardener £2.99 x 5 = £14.95
A4 Thick card 15 sheets £3.99 x 4 = £15.96
A4 Thin car 30 sheets £2.99 x 8 = £23.92
Motorcycle visor = £5
Automobile Primmer £5.50 x 5 = £27.50
Automobile British Racing green spraypaint £4.50 x 4 = £18
Automobile Flat black spraypaint $4.50 x 2 = £9
Plastikcote silver spray paint £2.99 x 2 = £5.98
Paint brushes 6 brushes £2 x 10 = £20
Leather gloves = £8
Balaclava = £8
Black Bikers Jersey = £16
Black Thermal rousers = £5.99
Velcro 2 metres = £12
Elastic velcro strap £1 x 4 = £4
Replica Plasma Pistol £60 x 2 = £120
Replica Plasma Rifle £80 x 2 = £160
Underfloor Thermal Padding £20 x 2 = £40


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lookin goood

by ryaoki on Wednesday, 17 June, 2009 - 20:57
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Looks awesome so far! I'm doing Veronica Dare from ODST for saturday, hopefully we can get some shots! ^^

by Ragepotato on Thursday, 5 November, 2009 - 23:39
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Alright awesome, my friends are going as ODST's too
this is jsut awesome, I'll see you there definately ;)

by zane-destiny on Friday, 6 November, 2009 - 11:30
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awesome i was gonna cosplay as master chief but i wont bother XD

by animekid3000 on Tuesday, 9 March, 2010 - 00:36

Really well done man, many men would have given up by now but not you, you otaku god! :D

by mdyeah on Thursday, 15 April, 2010 - 08:54
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....Holy crap its you Matt didnt realise ^^:

by zane-destiny on Thursday, 15 April, 2010 - 19:49
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by Blinx on Saturday, 24 April, 2010 - 19:19

*Looks at undersuit* Are you mad man?! I thought I was gonna boil in my horribly unbreatheable undersuit, but in that I hope you're installing some fans in that rather beautiful armour! O-o

P.S. The costume is looking rather wuvwy.

by Anggul on Tuesday, 18 May, 2010 - 20:30
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its fine I think, its pretty airy like, I hope ^^:

by zane-destiny on Tuesday, 18 May, 2010 - 22:15
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lol I'm not giving it away after being used so get yer own!! XD

by zane-destiny on Wednesday, 19 May, 2010 - 21:30

Awww, dude, i saw you at Expo. I was the Psycho from Borderlands who got a picture with you and some ODSTs (i was cutting off an ODST's head). Your costume was super freaking awesome. Can i just ask: Where did you get your underarmour from? I'm looking for some for my Recon armor but i'm not too sure where to look (and yours looks perfect so i may have to use that).

Cheers and brilliant job on the armour

by MasterJh117 on Monday, 31 May, 2010 - 19:38
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Now this is commitment *3* One of the best ive seen

by Solaria on Wednesday, 16 November, 2011 - 17:43
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Thanks very much, it means a lot. Its a shame within the first hour of Expo I was glomped by some Naruto cosplayer and many parts ended up cracked. In the end I just left the whole suit at the hotel ^^:.

Will redo better than ever sometime :D

by zane-destiny on Sunday, 20 November, 2011 - 20:14

To-Do List

Grieve partsHighComplete
Shoulder partsHighComplete
Cuisse partsMediumComplete
Hand PlatesMediumComplete
Chest PieceMediumComplete
Assault Rifle - to be peppedLowPlanned


Fitting the Suit (Posted 25th May 2010)

Well I've kind of figured out a way to put the suit on and make it all stable, but its like a step-by-step puzzle ^^:. Pieces have to be put on in a specific order and some parts will be fiddly ^^;.

Order of putting on:
COD belt, Thighs, loop suspenders through COD piece, attach suspender clips to rear of thighs. Shins (may use a strip of velcro to link the tighs and shins). Boots, then stick covers on. Shoulders, Chest-piece (need help lol), Gauntlets, handplates and then finally someone needs to put my helmet on for me XDD.

Change of Plans (Posted 21st April 2010)

Decided not to call this one Master Chief since I'm using a darker shade of Green plus I altered the visor to look different. So he shall be a regular Spartan soldier. Spartan - 7734!

Update (Posted 15th April 2010)

Letting you guys know I'm on the ball

Sizing Tutorial (Posted 28th March 2010)

Well I'm not sure if people knew, but there was this guy on Youtube called Abrant3 who did fantastic video tutorials of Halo armour, unfortunately he's removed his videos for some strange reason. However, I have managed to track him down on and found a nifty sizing tutorial of his. This is built for average body sizes and requires you entire height in cm's:

GAH (Posted 16th January 2010)